Workshop: How to create an acoustically good studio with natural materials?

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Workshop: How to create an acoustically good studio with natural materials?

During the course, we learned how to create a wall of straw bales between timber frames, and in the process, we learned the different straw house building techniques. The weekend was full of activities and hands-on tasks.

A building adventure in Viimsi

The practical part of the workshop took place in Viimsi, where the site on which we installed our main house was located. The object was a studio in the backyard of a resident’s home, where various tea and music ceremonies were planned. Perhaps you wonder why a straw studio? The client’s goal was to build something special, a house with an interesting form, and at the same time experiment with greener building technology.

The client arrived at the idea for the straw building through two important factors. Firstly, he wanted the house to have a distinctive shape, something more than a standard rectangular building. Secondly, he was interested in environmentally friendly construction methods. While doing his homework, he became familiar with building from straw and decided to attend a course on straw house building. This course reinforced his conviction that a combination of straw walls and a mandala roof was exactly what he needed. A mandala roof is a roof where each truss supports the previous one. The result is a strong self-supporting structure.

The strength and fire resistance of straw bales

An interesting nuance about this project was that the owner built the foundation and completed the wall and roof structures after attending the training. And then a problem then arose – obtaining planning permission from the municipality took longer than originally planned. The problem was that the studio and the neighbour’s shed had a fire barrier of less than 8 metres, and current regulations required the walls of the studio to be made of fire-resistant material. 

This year a terrible incident happened to the straw chapel. It was maliciously set on fire in the spring of 2023 and was described in the news as completely destroyed. In fact, the wooden structure of the chapel was burnt, but all the straw packs were preserved, which were delivered to the same studio owner’s property. The studio builder’s idea was to reuse these straw packs. This incident became a convincing argument to the fire safety specialist that the straw walls are sufficiently fireproof. 

Large straw packs and their processing

As the building permit took more than a year to obtain, the straw packs originally ordered had already found a new use. We therefore had to start reshape the available straw packs, which were significantly larger and heavier than the original design required. The first working day was mainly spent “sewing” and sawing these straw bales. Why? Since the bearing frame had already been built to the size of the originally planned straw bales, we had to reshape these large bales as required. We have to admit that this was a difficult job, and it is better to let the farmers make the straw bales of the right size, which are easy to install in the wall. This saves a lot of time and effort. 

Construction of the base wall 

The next day was an exciting moment – the straw packs arrived in Viimsi from Central Estonia and Sven, the mentor, guided us through the installation. Although it is usually recommended to bring the straw packs to the construction site only after the roof was finished, our site only had the roof bearing frame. Luckily we had the sunny weather.

To install the straw package into the wall, we took the following steps. First, we covered important areas of the foundation to make sure the straw wouldn’t fall between the structure. Then we placed the 1200x400x700 mm straw pack into the wall and repositioned it in place with an “argument” (wooden tool). In order to ensure the stability of the straw pack in the wall, we cut two 5 cm deep grooves in the straw, where we put 21×45 mm wooden sprues, which were fixed to the frame. The straw bales were pressed together to minimise their sinking before fixing the sprues. The straw packs we used were particularly dense – 190 kg/m3, whereas the ideal density for construction is usually between 100 and 120 kg/m3.

The studio had a construction area of 20 m2 and was hexagonal in shape, with walls up to 2.8 m high. A total of 36 straw packs were installed on three walls. Windows and doors will be installed in the remaining walls, which will be covered with plaster. The final finishes will be revealed when the studio is completed. We look forward to seeing which ones the owner chooses!

In summary

All in all, our experience at the workshop was valuable. We have learned that building a straw house requires thorough preparation and accurate planning. One important lesson learned is that when you order the straw bales, allow the farmers to prepare them for you according to the dimensions you need. This saves time and energy and ensures that the construction process runs smoothly and efficiently. Also, when the main packages are delivered, a proper roof must be built, where the bales can be installed and stored in a moisture-proof manner. 

Our team always strives to be exceptionally dynamic and participate in a wide range of courses and workshops. While there is a lot of valuable information to be found in books and online sources, the most in-depth knowledge can be gained through hands-on experience.